Quality Control Inspector - SMP Works

Company Description Access Petrotec & Mining Solutions (Access Petrotec Pty Ltd) provides advanced engineering services and equipment solutions to the oil, gas, mining, and infrastructure sectors in Australia and globally. The company delivers multi-million-dollar EPCM, SMP, and LSTK projects, supported by strong capabilities in design, engineering, manufacturing, and equipment integration. Its multidisciplinary expertise spans process, civil, structural, mechanical, piping, electrical, instrumentation, and control systems, as well as asset management and plant equipment refurbishment. Access Petrotec emphasizes strict quality control, verified by third parties, and is known for efficient logistics, reliable delivery, and cost-effective solutions. The organization focuses on innovative, value-added services and building a highly capable team to drive sustainable growth for clients. Main Responsibilities of a QC Piping Inspector1. Material Inspection • Verify that all pipes, fittings, flanges, valves, and gaskets meet the approved material specifications and codes (e.g., ASME, ASTM). • Check Mill Test Certificates (MTCs) and ensure traceability of materials. • Confirm correct material storage and handling. 2. Fit-Up and Welding Inspection • Check fit-up, alignment, and joint preparation before welding. • Verify welding procedure specifications (WPS) and ensure welders are qualified as per approved PQR/WPQ. • Monitor welding parameters (amperage, voltage, preheat, interpass temperature). • Conduct visual inspection of welds for defects (cracks, undercut, porosity, etc.). 3. NDT (Non-Destructive Testing) Coordination • Ensure required NDT methods (RT, UT, MT, PT) are performed as per project requirements. • Review and interpret NDT reports and ensure repairs are carried out for rejected welds. 4. Hydrostatic and Pneumatic Testing • Witness pressure tests (hydro/pneumatic) as per approved test packs and procedures. • Check test pressure, holding time, gauge calibration, and ensure safety during testing. • Verify test records and ensure acceptance criteria are met. 5. Dimensional and Visual Inspection • Verify piping dimensions, supports, and routing as per isometric drawings and P&IDs. • Ensure proper slope, orientation, and spacing of supports and hangers. • Check final visual appearance and ensure line cleanliness before system handover. 6. Documentation and Reports • Maintain inspection reports, test records, material traceability logs, and weld maps. • Prepare and update inspection checklists and ITRs (Inspection Test Records). • Assist in preparing final QC Dossiers for project turnover. 7. Code and Standard Compliance • Ensure all work conforms to relevant codes such as: • ASME B31.1 / B31.3 (for piping) • ASME Section IX (for welding) • Project specifications and client requirements 8. Coordination and Communication • Coordinate with construction, engineering, and QA/QC departments for inspection activities. • Report non-conformances (NCRs) and follow up on corrective actions. • Attend client and third-party inspections as required. 9. Safety and Quality Assurance • Ensure all inspection activities comply with HSE requirements. • Promote quality awareness among site personnel. Typical Deliverables • Material inspection reports • Fit-up & weld inspection reports • NDT reports and summary logs • Pressure test reports • Line check reports • As-built drawings verification • QC Dossier / Final Handover Package Preferred / Desirable· Degree in Mechanical Engineering, Materials Engineering, Metallurgy, or a related discipline; alternatively, a relevant trade qualification with extensive QA/QC experience.· Qualified Welding Inspector (CSWIP 3.1/3.2, AWS CWI, AS 2214, or equivalent).· NDT qualifications or practical knowledge of NDT methods and acceptance criteria, including VT, MT, PT, UT, and RT.· Experience with API 650, API 620, ASME VIII, ASME B31.3, AS 4041, AS/NZS 1554, AS 4100, and related international standards.· Experience working with third-party inspection agencies, client representatives, and regulatory authorities.· Familiarity with coating inspections, material traceability systems, PMI requirements, and preservation requirements.· Lead Auditor or Internal Auditor qualification for ISO 9001 quality management systems would be advantageous. Personal Attributes· Strong technical judgement and the ability to identify quality risks and compliance gaps.· Independent, professional, and confident when representing quality requirements during inspections and audits.· Detail-oriented and methodical, with a structured approach to documentation review and verification.· Effective communicator capable of engaging constructively with engineering, fabrication, construction, and client teams.· Ability to manage multiple projects and inspection activities while maintaining quality and compliance standards.